Expert At Automotive Glass Processing And Manufacturing

Automatic rubber ring remove

Short Description:

Fields Of Application: Automotive Glass
Usage: Automatic close the valve and remove the vacuum hose for automobile glass vacuum ring furnace
Glass Required: Laminated windshields for car
Model NO.: FZVPL-E2
Effective Width: 2000mm
Maximum Glass Size: 2000*1300 mm Minimum Glass Size: 1000*500 mm
Glass Thickness: 3.2mm – 6 mm


Product Detail

Product Tags

BASIC INFO.

Fields Of Application: Automotive Glass
Usage: Automatic close the valve and remove the vacuum hose for automobile glass vacuum ring furnace
Glass Required: Laminated windshields for car
Model NO.: FZVPL-E2
Effective Width: 2000mm
Maximum Glass Size: 2000*1300 mm Minimum Glass Size: 1000*500 mm
Glass Thickness: 3.2mm – 6 mm

Capacity: 25s/pc
Depth Of Bend: Max. 250mm
Cross-Curvature: Max. 50mm
Control System: PLC
After-sales Service Provided: Engineers Available To Service Machinery Overseas
Port: SHANGHAI,CHINA
Brand: FUZUAN MACHINERY
Warranty: 1 Years
Origin: Jiangsu, China

PURPOSE/DESCRIPTION OF PROCESS

This automatic vacuum ring take-off line is specially designed for the vacuum ring furnace (Vacuum Pre-laminated Line), it can robotic remove the hose and the vacuum rubber ring, and transfer the rubber ring, cooling the rubber ring.

Automotive glass De-airing System extendable with many automation process, such as disconnect the vacuum ring automatically of the connection of vacuum of the conveyor, includes,

● Automatic vacuum valve close
● Automatic silicon hose removal
● Automatic vacuum silicon ring removal
● Automatic silicon ring return

The whole automation process overviews as below,
Vacuum de-airing ring furnace→Conveyor working→Close valve→Remove hose→Vacuum rubber ring remove system

The glass enter into Vacuum rubber ring remove system automatically→Unloading conveyor→Transition conveyor→Position conveyor→Robot absorb glass→ Rubber ring remove system→ Remove the rubber ring→Suspension type vacuum rubber ring return line→Convey to laminating position.

APPLICATION

Automation system for the Automotive glass de-airing process, vacuum ring furnace.

PRODUCTION CAPACITY

The capacity for FZVPL-E2: 16-25s/pc (Customized)

DESCRIPTION

1.1 Structure
This Automotive Glass rubber ring remove system is composed mainly of
●A unloading conveyor
● Transition conveyor
● Position conveyor
● Vacuum rubber ring remove system
● Suspension type vacuum ring trturn convey line
● Vacuum ring remove robot
● Vacuum ring cooling section
● Pneumatic system
● Electric control system
● Safety protect net.

1.2 Technical Parameters

Maximum Glass Size 2000*1300 mm
Minimum Glass Size 1000*500 mm
Glass Thickness 3.2 mm– 6 mm
Conveyor Height 850mm +/- 30 mm (Customized)
Depth of Bend Max 250mm
Cross-curvature Max 50mm
Capacity 16-25s/pc (Customized)
Total Power 60 KW
Dimension Customized

1.3 Utility

Voltage/Frequency 380V/50Hz 3ph (Customized)
PLC Voltage PLC 220V
Control Voltage 24VDC
Voltage Variation +/-10%
Compressed air 0.6-0.7 Mpa

ADVANTAGES

● The process parameters can be edited, saved and invoked o n the touch screen.
● The mechanical adopts servo motor, It realizes the closed-loop control of position, speed and torque; overcomes the problem of stepping motor out-of-step.
● The suction arm equipped with sensor can detect the glass enter and control the action.
● With high adaptability, strong anti-overload capability, able to withstand a load three times the rated torque, especially suitable for occasions with instantaneous load fluctuations and requirements for fast starting.
● A set six-axis industrial robot, Heat and noise are significantly reduced.
● A centrifugal fan was used to cool the silicon rubber ring surface.
● The robot's operations are fast, efficient and flexible. It is strong and durable and can withstand heavier loads. This can better meet the increasing quality and production efficiency requirements and ensure that the company has a decisive competitive advantage in the future market competition.

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