Expert At Automotive Glass Processing And Manufacturing

Automatic vacuum hose remove

Short Description:

Fields Of Application: Automotive Glass
Usage: Automatic close the valve and remove the vacuum hose for automobile glass vacuum ring furnace
Glass Required: Laminated windshields for car
Model NO.: FZVPL-E1
Effective Width: 2000mm
Maximum Glass Size: 2000*1300 mm Minimum Glass Size: 1000*500 mm
Glass Thickness: 3.2mm – 6 mm


Product Detail

Product Tags

BASIC INFO.

Fields Of Application: Automotive Glass
Usage: Automatic close the valve and remove the vacuum hose for automobile glass vacuum ring furnace
Glass Required: Laminated windshields for car
Model NO.: FZVPL-E1
Effective Width: 2000mm
Maximum Glass Size: 2000*1300 mm Minimum Glass Size: 1000*500 mm
Glass Thickness: 3.2mm – 6 mm

Capacity: 25s/pc
Depth Of Bend: Max. 250mm
Cross-Curvature: Max. 50mm
Control System: PLC
After-sales Service Provided: Engineers Available To Service Machinery Overseas
Port: SHANGHAI,CHINA
Brand: FUZUAN MACHINERY
Warranty: 1 Years
Origin: Jiangsu, China

PURPOSE/DESCRIPTION OF PROCESS

This production line is specially designed for the vacuum ring furnace (Vacuum Pre-laminated Line), it can close the valve, move the hose, cut the vacuum system and disconnect the hose from glass vacuum ring.

The automation process for De-airing System (Vacuum ring furnace automotive) that can disconnect the vacuum ring automatically of the connection of vacuum of the conveyor, includes,

● Automatic vacuum valve close
● Automatic silicon hose removal
● Automatic vacuum silicon ring removal
● Automatic silicon ring return

APPLICATION

Automation system for the Automotive glass de-airing process, vacuum ring furnace.

PRODUCTION CAPACITY

The capacity for FZVPL-E1: 16-25s/pc (Customized)

DESCRIPTION

1.1 Structure
This Automatic vacuum hose remove system mainly includes,

● Valve close mechanism
Valve close & Hose remove system adopts square material and aluminum profile.
The spring type stopper pushes the ball valve handle to the off position, to cut off the vacuum connection between the vacuum system and the glass rubber/EPDM ring.

● Hose remove mechanism
The two sets "V" rollers of motor drive rotate relative to each other, and remove the hose from the vacuum rubber ring, This mechanism equipped with electric protect device. If the valve haven’t closed or the pipe haven’t moved, the system will alarm.

● Pneumatic system
It equipped with AIR 3SET UNIT (air Filter+pressure regulator+lubricator)

● Electric control system
Separate type electronic control cabinet, truss wiring.
It adopt PLC to integrate production line.

● Safety protect net.

The Operation Description
Vacuum ring furnace→Conveyor working→Close valve→Remove hose automatically

1.2 Technical Parameters

Maximum Glass Size 2000*1300 mm
Minimum Glass Size 1000*500 mm
Glass Thickness 3.2 mm– 6 mm
Conveyor Height 850mm +/- 30 mm (Customized)
Depth of Bend Max 250mm
Cross-curvature Max 50mm
Capacity 16-25s/pc (Customized)
Total Power 10 KW

1.3 Utility

Voltage/Frequency 380V/50Hz 3ph (Customized)
PLC Voltage PLC 220V
Control Voltage 24VDC
Voltage Variation +/-10%
Compressed air 0.6-0.7 Mpa

ADVANTAGES

● The process parameters can be edited, saved and invoked o n the touch screen.
● The main frame material adopt square tube,the surface with steel plate.
● The spring block pushes the ball valve handle to a critical position to cut the vacuum system and glass ring connection.
● Motor driven two groups “V” wheels rotate to disconnect the hose from glass vacuum ring.

RELATED PROCESSING LINE MACHINES

Automotive Windshield glass Processing Machinery

● Automatic Glass Loading Machine
● Glass Cutting, Breaking, Grinding Machines
● Flat Glass Washing And Drying Machine
● Glass Silk Screen Printing, Drying And Cooling System
● Talcum Powder Spraying Machine
● Glass Bending Furnace
● Curved Glass Washing And Drying Machine
● PVB Assembly Line Automotive (PVB Film is sandwiched between 2 sheets of glass)
● Vacuum Pre-Laminate Machine (De-airing of assembled glass)
● Autoclave
● Rear View Mirror Button Bracket
● Glass Inspection Line
● Glass packing


  • Previous:
  • Next:

  •