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OEM Manufacturer Windshield Glass Powder Equipment - Pre cutting line diagonal cutting machine – Fuzuan

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OEM Manufacturer Windshield Glass Powder Equipment - Pre cutting line diagonal cutting machine – Fuzuan Detail:

BASIC INFO.

Fields Of Application: Car Glass
Type: Glass cutting machines
Glass Required: Raw glass blank
Model NO.: FZGCM-1/2
Maximum Raw Glass Size: 2400*2200 mm Minimum Raw Glass Size: 1400*1350 mm
The Max. Glass Width After Cutting: 1200mm
The Min. Glass Width After Cutting: 460mm
Glass Thickness: 1.6 mm – 3 mm
Glass Conveyor Level: 900mm±25mm
Glass Leading: Short Edge Leading

Capacity: 15-20 s/pc out
Cutting Tolerance: ≤±2 mm
Cutting Parallelism: ≤±1 mm
Control System: PLC
Usage: Cuts a larger raw glass sheet to 2 or 3 pieces
After-sales Service Provided: Engineers Available To Service Machinery Overseas
Port: SHANGHAI,CHINA
Brand: FUZUAN MACHINERY
Warranty: 1 Years
Origin: Jiangsu, China

PURPOSE/DESCRIPTION OF PROCESS

This Automobile glass pre cutting line is used to cut, break a larger raw glass blank into 2 or 3 pieces glass. It can be straight cutting or diagonal cutting.

In the Laminated auto glass production process, the large float glass glass, whole piece, need to be cut according to the required specifications, the original glass must be cut into blanks. The blank glass is usually 30-50mm larger than the actual size to facilitate the breaking of the surrounding pieces.
Note: When cutting the blank, pay attention to the direction of the glass, and ensure that the two pieces of glass are in the vertical shower direction, so as to ensure that the driver’s vision is less distorted and not easy to fatigue.

We also supply Automotive glass 1/N pre cutting system provides a solution to cut, break and manipulate multiple pieces from a larger raw glass blank. The raw blank is scored on a programmable angle across the blank width, automatically broken at the score. The broken off part is then picked up, rotated and position onto a downstream process, such as a CNC shape cutter. The diagonal cutter is used to reduce the amount of scrap when cutting S/L and Q/L and also to reduce the amount of raw glass inventory.

APPLICATION

Automobile glass raw glass blank cutting

PRODUCTION CAPACITY

The capacity for FZGLM-2/1: 15-20 s/pc out (Customized)

DESCRIPTION

1Structure
This Automobile glass pre cutting line mainly including
● One set Feed-in transition conveyor,
● One set Glass positioning and cutting machine,
The frame is integrally welded with Q235 square tube material.
The transmission adopts a geared motor, a patterned belt structure, and the speed is adjustable.
The parts involving timing belts or belts are protected by safety covers.
Each set of positioning wheels are installed on the positioning mechanism, which is independently adjustable.
The whole line is controlled by a servo motor, sliding on two sets of linear guides, and the positioning stroke is adjustable.
The cutting head adopts cylinder compression and linear movement of electric sliding table for glass cutting.
The separation mechanism adopts a pneumatic cylinder to drive the rubber roller to push the glass to cut and separate.
● One Feed-out transition conveyor after cutting,
● Pneumatic system,
● Electric control system,
● Security fence and other supplemental system

2 Overview of equipment operation
● Manually hoist the original glass into the A frame of the double bin, press the start button to start working.
● After the original glass in 1# stacker is used, the stacker will automatically move to the left and right, and 2# stacker will be ready for the glass pick up process.
● Manually hoist the original glass into the empty stacker and run it again;
● The original piece of glass automatically completes the processes of adsorption, transmission, positioning, and cutting.
● The glass after cutting and separation enters the next equipment through the slicing transmission line.

3 Technical Parameters

Maximum Glass Size 2400*2200 mm
Minimum Glass Size 1400*1350 mm
Glass Thickness 1.6mm– 3 mm
Conveyor Height 900mm +/- 25 mm (Customized)
Glass Direction SEL The short edge leading in the front
The Max. Glass Width After Cutting 1200 mm
The Min. Glass Width After Cutting 460mm
Cutting Dimensional Accuracy ≤±1mm
Cutting Parallelism ≤±0.5mm
Glass Cycle Time After Cutting ≤20s/pc

4 Utility

Voltage/Frequency 440V/60Hz 3ph (Customized)
PLC Voltage PLC 220V
Control Voltage 24VDC
Voltage Variation +/-10%
Compressed air Pressure 0.4-0.7 Mpa  2CBM/min
Temperature 18℃~45℃
Humidity 50%(Max≤80%)
Glass request Flat glass

ADVANTAGES

● The parts involving belts are protected by safety covers
● The speed for the conveyors are frequency adjustable.
● Glass positioning cutting mechanism with positioning wheels, which can be independently adjusted.
● Servo motor control.
● Cutting head adopt the cylinder compaction.
● The separation mechanism adopts a pneumatic cylinder to drive the rubber roller to push the glass to cut and separate.
● High production efficiency, shaking hands with Bando and Bystronic etc. Automotive glass pre-processing line.


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We always think and practice corresponding to the change of circumstance, and grow up. We aim at the achievement of a richer mind and body and the living for OEM Manufacturer Windshield Glass Powder Equipment - Pre cutting line diagonal cutting machine – Fuzuan, The product will supply to all over the world, such as: Namibia, Qatar, Manila, High output volume, top quality, timely delivery and your satisfaction are guaranteed. We welcome all inquiries and comments. If you are interested in any of our products or have an OEM order to fulfill, please feel free to contact us now. Working with us will save you money and time.
The sales manager has a good English level and skilled professional knowledge, we have a good communication. He is a warm and cheerful man, we have a pleasant cooperation and we became very good friends in private.
5 Stars By Hellyngton Sato from Surabaya - 2017.01.11 17:15
As an international trading company, we have numerous partners, but about your company, I just want to say, you are really good, wide range, good quality, reasonable prices, warm and thoughtful service, advanced technology and equipment and workers have professional training, feedback and product update is timely, in short, this is a very pleasant cooperation, and we look forward to the next cooperation!
5 Stars By Lillian from Albania - 2018.06.26 19:27