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Popular Design for Glass Printing Machine For Rear Windshield - Drying Cooling tunnel for printing machine – Fuzuan

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Popular Design for Glass Printing Machine For Rear Windshield - Drying Cooling tunnel for printing machine – Fuzuan Detail:

BASIC INFO.

Fields Of Application: Automobile Glass
Type: Printing machine drying and cooling machines
Model NO.: FZPDC-2030
Heating Section Length: 4800 mm
Cooling Section Length: 3200mm
Maximum Glass Width: 2000 mm
Table Level Height: 900±25mm
Glass Thickness: 1.4 mm – 12 mm
Heating temperature range: Room temperature-180℃
Heating mode:IR drying + circulation hot wind

Usage: Drying and cooling for the automotive glass ink after printing.
Transfer speed: 4m-8m/min
Control System: PLC/HIM
After-sales Service Provided: Engineers Available To Service Machinery Overseas
Trade Term: FOB / CIF
Brand: FUZUAN MACHINERY
Warranty: 1 Years
Origin: Jiangsu, China

PURPOSE/DESCRIPTION OF PROCESS

Drying and cooling tunnel for printing machine.
Automotive glass printing mainly uses tempered ink or interlayer ink that needs to be sintered at a high temperature. Before the glass tempering or bending process, the ink printed on the glass surface must be dried, and these ink layer drying processes affect screen printing. The quality and speed play a crucial role.

IR DRYING:
This drying tunnel is a support equipment of glass printing production line, it’s used for glass drying after printing. The machine is composed of heating part, transportation part, hot-wind circulation system, waste discharge and control part, ensures glass can be dried-up after printing. The temperature of the machine can be freely set up, transportation speed can be adjusted, it can satisfy various technical parameters in the attached form.

COOLING:
Cooling tunnel is a support equipment of glass printing production line, it’s used for glass cooling of sheet after printing. The machine is composed of air shower cooling part, transportation part, waste discharge and control part, ensures sheets after drying can be further volatile to dry up and cool down the temperature. Infinite transportation speed of the machine is adjustable.

APPLICATION

Automotive glass
Laminated windshield glass, sunroof encap,
Tempered Rear windscreen, window glass, quarterlight, door glass

PRODUCTION CAPACITY

Speed of FZPDC-2030: 4-8 m/min (Customized)

DESCRIPTION

1 Structure
This powdering machine is composed mainly of

● IR Drying / Heating section
● Cooling section
● Transfer section
● Control

Heating Section
Heating part can be divided into 3 heating areas, the temperature of each area can be individually set up and controlled.
Heating components adopt domestic tubes, there are 8 tubes in each area. The distance between tube and transportation plane is 80mm. Box cover of each heating area can be sector-shaped open so as to be convenient for maintenance, and turn-on power is supplied by pneumatic cylinder.
Stainless steel (304) reflecting cover is set on each tube, there is circulation hot-wind ventilation opening on the embossment of reflecting cover, gap of ventilation opening is about 3mm, it can increase the flow velocity of glass surface blown by hot wind.

Cooling part
There are 2 independent cooling areas of air shower cooling part, the power of draught fan in each area is large, flow rate is sufficient and cooling is enough.
Upper box in each cooling area can be sector-shaped turned up, turn-up power is supplied by pneumatic cylinder.
Air purifier device are respectively set up in each air passage. Purified air are blown to glass surface through passage as well as up and down perforated hole by draught fan, and glass cooling is realized.
Waste air discharge is set up at the top of various upper box, air through heat exchange can be timely discharged from the machine. (Pipes at the top of waste air discharge and required waste air discharge required by pipeline shall be self-offered by the user.)

Transfer part
Transportation adopts roller transportation mode.
Transportation power is to drag roller through chain transmission structure by Taiwan CPG gear motor, and short-side orientation transportation mode is adopted.
Roller transportation speed is infinitely adjustable, adjustment speed adopts variable voltage and variable frequency to realize.

Control part
The machine and batch-out machine are centralized control by Omron PLC on dryer, ensures operation and coordination of production line.Heating part can be divided into 3 heating areas, the temperature of each area can be individually set up and controlled.
Heating components adopt domestic tubes, there are 8 tubes in each area. The distance between tube and transportation plane is 80mm. Box cover of each heating area can be sector-shaped open so as to be convenient for maintenance, and turn-on power is supplied by pneumatic cylinder.

Stainless steel (304) reflecting cover is set on each tube, there is circulation hot-wind ventilation opening on the embossment of reflecting cover, gap of ventilation opening is about 3mm, it can increase the flow velocity of glass surface blown by hot wind.

2 Technical Parameters

Maximum Glass Printing Size 2000*3000 mm (Customized, same as the printing machine)
Heating section length 4800mm
Table height 900±25mm
Glass Thickness 1 mm – 23mm
Capacity 0.2-0.6m/s
Work table dimension 2400×3800mm
Heating power 96kw
Equipment length 6000mm
Air shower section length 3200mm
Maximum glass width 2000mm
Passage width 2050mm
Cooling power 10KW

3 Utility

Voltage/Frequency 400V/60Hz 3ph (Customized)
PLC Voltage PLC 220V
Control Voltage 24VDC
Voltage Variation +/-10%
Compressed air 4-6 bars
Demineralized Water <8us/sq.cm
Temperature 18℃~35℃
Humidity 50%(Max≤80%)

ADVANTAGES

● Automatic frequency adjustment and pressure control glass screen printing automatic drying line, application range: glass screen printing drying.
● The automatic glass dryer developed and produced by our company can be connected with imported or domestic production lines at will to form a complete production line.
● This machine adopts the advanced light wave radiation heating method, which greatly saves energy consumption and shortens the length of the equipment.
● Most of the internal electrical components and main mechanical transmission components are imported components.
● Low working noise and stable transmission ensure the long-term stable use of the machine.
● Adopting medium wave light wave radiation heating, so that the ink on the surface of the dried product is dried from the bottom layer to the outer layer, achieving a good drying effect and saving energy consumption.
● Compared with the traditional model, the volume is greatly reduced, the strength and reliability are increased, the maintenance is convenient, the one-year warranty, and the lifetime maintenance.


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Good quality comes initial; company is foremost; small business is cooperation" is our business philosophy which is frequently observed and pursued by our business for Popular Design for Glass Printing Machine For Rear Windshield - Drying Cooling tunnel for printing machine – Fuzuan, The product will supply to all over the world, such as: Slovenia, UAE, Belgium, To keep the leading position in our industry, we never stop challenging the limitation in all aspects to create the ideal products. In his way, We can enrich our life style and promote a better living environment for the global community.
The goods are very perfect and the company sales manager is warmful, we will come to this company to purchase next time.
5 Stars By Maggie from America - 2017.12.31 14:53
The factory technical staff not only have high level of technology, their English level is also very good, this is a great help to technology communication.
5 Stars By Danny from Benin - 2018.04.25 16:46