Rear View Mirror Button Mounting Machine
Fields Of Application: Automotive Glass
Machine Type: Mirror button process machinery.
Usage: Bonds mirror buttons to windshields
Glass Required: Laminated windshields for vehicle
Model NO.: FZMBS-A
Maximum Glass Size: 1800*1250 mm Minimum Glass Size: 1100*500 mm
Glass Thickness: 2mm – 8 mm
Orientation Of Glasses: Wing Down
Depth Of Bend: 10-200mm
Control System: PLC
After-sales Service Provided: Engineers Available To Service Machinery Overseas
Brand: FUZUAN MACHINERY
Warranty: 1 Years
Origin: Jiangsu, China
PURPOSE/DESCRIPTION OF PROCESS
In the process of laminated windshield glass production, there are Rear-view mirror bracket, rain sensor bracket installation required. This line is specially designed for the laminated front windshields, automatic adhesion of the Mirror Buttons.
This proposal is a full automation type equipment.
The operation steps as below,
Glass→Glass positioning conveyor→Press procedure→Glass surface preheating →Pre positioning etc. Process
Robot catch mirror button element（Or operator manual put into the mould)→Press procedure→ Preheating button base element →visual system photo location→Position signal given to robot→Mirror button base element adhesion→After setting pressure and time→Finish the process→Glass out unloading
Automobile laminated windshield glass
The capacity for FZMBS-A: 25s/pc (Customized)
This Rear view mirror button station line mainly includes,
● Glass positioning conveyor
● CCD visual positioning system
●Preheating and temperature measuring system for mirror button base
●Glass unloading conveyor
The main frame material adopt square tube and aluminum. The glass transfer adopts adjustable belt.
After the mirror button process completed, based on the normal standard mirror button process operation, the mirror button adhesion area is ≥50%.
1.2 Technical Parameters
|Maximum Glass Size||1800*1250 mm|
|Minimum Glass Size||1100*500 mm|
|Glass Thickness||2 mm– 8 mm|
|Conveyor Height||850mm +/- 30 mm (Customized)|
|Depth of Bend||10- 200mm|
|Rear-view mirror bracket installation area||With clear identification mark|
|Dimension||14970L*3400W*3100 mm (Customized)|
|Voltage/Frequency||380V/50Hz 3ph (Customized)|
|PLC Voltage PLC||220V|
|Compressed air||0.6-0.7 Mpa|
|Compressed Air Flow||2 cbm/min|
● It equipped with a sensor at the entrance of conveyor, to detect the glass entrance and control equipment action.
● Preheating system and infrared measurement control system at the entrance of conveyor, used to preheat the glass surface.
● A set of preheating system and infrared measurement control system at the mirror button installation area, used to preheat the button base.
● The X/Y/Z-axis pre-positioning clamping, adopts servo and cylinder control, it suitable for various specifications of glass pre-positioning.
● A set of six-axis robot, which equipped with a multi-function mirror button bracket mounting mechanism, it is suitable for quick replacement of the button adhesion mould of different types.
● Visual system and light source, to ensure a precise identification of adhesion position.
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