Expert At Automotive Glass Processing And Manufacturing

Rear View Mirror Button Mounting Machine

Short Description:

Fields Of Application: Automotive Glass
Machine Type: Mirror button process machinery.
Usage: Bonds mirror buttons to windshields
Glass Required: Laminated windshields for vehicle
Model NO.: FZMBS-A
Maximum Glass Size: 1800*1250 mm Minimum Glass Size: 1100*500 mm
Glass Thickness: 2mm – 8 mm


Product Detail

Product Tags

BASIC INFO.

Fields Of Application: Automotive Glass
Machine Type: Mirror button process machinery.
Usage: Bonds mirror buttons to windshields
Glass Required: Laminated windshields for vehicle
Model NO.: FZMBS-A
Maximum Glass Size: 1800*1250 mm Minimum Glass Size: 1100*500 mm
Glass Thickness: 2mm – 8 mm

Capacity: 25s/pc
Orientation Of Glasses: Wing Down
Depth Of Bend: 10-200mm
Cross-Curvature: 5-40mm
Control System: PLC
After-sales Service Provided: Engineers Available To Service Machinery Overseas
Port: SHANGHAI,CHINA
Brand: FUZUAN MACHINERY
Warranty: 1 Years
Origin: Jiangsu, China

PURPOSE/DESCRIPTION OF PROCESS

In the process of laminated windshield glass production, there are Rear-view mirror bracket, rain sensor bracket installation required. This line is specially designed for the laminated front windshields, automatic adhesion of the Mirror Buttons.

This proposal is a full automation type equipment.
The operation steps as below,
Glass→Glass positioning conveyor→Press procedure→Glass surface preheating →Pre positioning etc. Process

Robot catch mirror button element(Or operator manual put into the mould)→Press procedure→ Preheating button base element →visual system photo location→Position signal given to robot→Mirror button base element adhesion→After setting pressure and time→Finish the process→Glass out unloading

APPLICATION

Automobile laminated windshield glass

PRODUCTION CAPACITY

The capacity for FZMBS-A: 25s/pc (Customized)

DESCRIPTION

1.1 Structure
This Rear view mirror button station line mainly includes,
● Glass positioning conveyor
● CCD visual positioning system
●Six-axis Robot
●Preheating and temperature measuring system for mirror button base
●Glass unloading conveyor

The main frame material adopt square tube and aluminum. The glass transfer adopts adjustable belt.
After the mirror button process completed, based on the normal standard mirror button process operation, the mirror button adhesion area is ≥50%.

1.2 Technical Parameters

Maximum Glass Size 1800*1250 mm
Minimum Glass Size 1100*500 mm
Glass Thickness 2 mm– 8 mm
Conveyor Height 850mm +/- 30 mm (Customized)
Depth of Bend 10- 200mm
Cross-curvature 5-40mm
Capacity 25s/pc (Customized)
Rear-view mirror bracket installation area With clear identification mark
Dimension 14970L*3400W*3100 mm (Customized)

1.3 Utility

Voltage/Frequency 380V/50Hz 3ph (Customized)
PLC Voltage PLC 220V
Control Voltage 24VDC
Voltage Variation +/-10%
Compressed air 0.6-0.7 Mpa
Compressed Air Flow 2 cbm/min

ADVANTAGES

● It equipped with a sensor at the entrance of conveyor, to detect the glass entrance and control equipment action.
● Preheating system and infrared measurement control system at the entrance of conveyor, used to preheat the glass surface.
● A set of preheating system and infrared measurement control system at the mirror button installation area, used to preheat the button base.
● The X/Y/Z-axis pre-positioning clamping, adopts servo and cylinder control, it suitable for various specifications of glass pre-positioning.
● A set of six-axis robot, which equipped with a multi-function mirror button bracket mounting mechanism, it is suitable for quick replacement of the button adhesion mould of different types.
● Visual system and light source, to ensure a precise identification of adhesion position.

LAYOUT

LAYOUT-Rear View Mirror Button Mounting Machine
LAYOUT-Rear-View-Mirror-Button-Mounting-Machine-2

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