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Reasonable price Glass Loader - Automatic cutting line automobile glass – Fuzuan

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Reasonable price Glass Loader - Automatic cutting line automobile glass – Fuzuan Detail:

BASIC INFO.

Fields Of Application: Automobile Glass
Type: Automatic glass cutting line
Glass Required: Flat glass sheet
Model NO.: FZGCM-A
Maximum Raw Glass Size: 4200*2800 mm
Glass Thickness: 3 mm – 25 mm
Glass Conveyor Level: 900mm±25mm
Glass loading type: Tilting, 2 working stations
Cutting Speed: 0-160m/min
Cutting Tolerance: ≤±0.15 mm

Cutting Parallelism: ≤±1 mm
Control System: PLC
Usage: Automatic loading and cutting raw glass sheet
After-sales Service Provided: Engineers Available To Service Machinery Overseas
Port: SHANGHAI,CHINA
Brand: FUZUAN MACHINERY
Warranty: 1 Years
Origin: Jiangsu, China

PURPOSE/DESCRIPTION OF PROCESS

Automatic loader tilting frame with vacuum cups to load glass sheets in a side stand or front position, including perimetral net of protection.

After the loading machine is started, the suction cup arm automatically sucks the glass. Under the control of the sensor, the glass automatically seeks edges in the X and Y directions. After moving to the specified position, the glass is quickly transported to the CNC cutting machine.
Under the guidance of the laser sensor, the mechanical-photoelectric combined glass positioning, the cutting knife starts to move to the coordinate origin according to the instruction, and the automatic cutting starts according to the preset pattern.
After the cutting is completed, the glass is conveyed to the breaking table by the conveyor belt, and the glass can be broken by starting the ejector rod.
The whole process is completed.

APPLICATION

Automobile glass raw glass blank cutting

PRODUCTION CAPACITY

Cutting Speed for FZGCM-A: : 0-160m/min (Customized)

DESCRIPTION

1 Structure
This Automatic glass cutting line mainly including

● 2 working stations of glass loading machine
● Automatic glass cutting machine
● Glass breaking machine

Mechanical structure
Made with electrowelded steel of remarkable robustness, is composed by a lower frame sliding transversally on two rails and by an upper frame hinged on the lower structure. The upper frame contains tilting arms with vacuum cups able to pick up the glass sheets placed on the side rack. The side movement of the lower frame is given by brushless motors.

Motorized rollers table

The lower table is provided with motorized rollers. The roller shafts rotate on supports with bearings and the mechanical transmission is given by a chain. The rollers have a fast mode speed for the normal cycle, and a slow speed mode for the feed back of the glass sheets from the cutting table. The regulation of the movement is given by inverter.

Series of 3 arms including 9 vacuum cups (Customized)
The series is composed by 3 arms, with 3 suction cups each, linked each other trough mechanic bars and rotation levers driven by a oleodinamic cylinder. The arms come up by the rollers table during the glass pick up and leave the glass on the rollers table while back down to the horizontal position.

Glass pick up
From the stack using a vertical hoist, separating first the lower edge and then the upper edge with an intermediate waiting time. The suction-cups are the bellows type mounted on sprung pins that compensate for any horizontal misalignment errors of the stack from where the sheet is picked-up. Each suction-cup can be fixed manually along the axis of the arm on which it is mounted.

Automatic alignment
The automatic alignment of the glass sheets in the rollers table is meant by ultrasound sensor.
The alignment is trough the rollers rotation on the long side and trasversal movement of the lower table on the short side.

Oleodinamic system
Centralized, by means of safety valves on the cylinders for the tilting arms and rollers table The central unit is installed on the basement of the machine.

Vacuum circuit
Consisting of a pump, vacuum switch and solenoid shut-off valve connected to the suction-cups. Each suction-cup is fitted with a valve to exclude it from the main circuit.

2 Technical Parameters

Maximum Glass Size 4200*2800 mm
Loading working station 2 working stations
Glass Thickness 3 mm – 25 mm
Cutting Accuracy ≤±0.15 mm
Glass cutting speed 0-160m/min
Total Power 7.5kw + 6.5kw + 5.5kw

3 Utility

Voltage/Frequency 380V/50Hz 3ph (Customized)
PLC Voltage PLC 220V
Control Voltage 24VDC
Voltage Variation +/-10%
Compressed air Pressure 0.4-0.6 Mpa
Temperature 18℃~45℃
Humidity 50%(Max≤80%)
Glass request Flat glass

CONFIGURATION

● Glass-cutting software: Optima
● PLC: Optima
● Servo motor: Yaskawa
● Pneumatic Components: SMC
● Vacuum pump: Becker vacuum pump
● Electrical apparatus element: ABB Omron

ADVANTAGES

● Advanced cutting system from Italy
● The speed for the conveyors are frequency adjustable.
● Glass positioning cutting mechanism.
● Cutting system is controlled by Servo motor control.
● Cutting head adopt the cylinder compaction.
● Increase workers’ working efficiency, reduce the labor intensity and improve the quality of the product.
● Cutting bridge, Movement by brushless motor, drive belt and zero-play toothed wheels. The toothed wheel coupled to the rack is in ground hardened steel and has a play take-up mechanism. The slide guides are made up of ground case-hardened chromed bars. The bars and racks are anchored in housings machined directly in the structures.
● The machine consists of a high-strength electro-welded steel structure made up of a fixed base and a tilting table with integrated bearings. The principal characteristics of the machine are
● Work table covered with a low coefficient of friction mat and with air outlet holes for easy handling of the glass sheet.
● Air cushion produced by a high-output low-noise blower.
● System for loading and unloading sheets consisting of loading feet
● Aligner feet covered with cut-proof rubber, automatically controlled by an electro-pneumatic system coupled to the tilting mechanism of the table.
● Safety photo-electric cells around the perimeter of the table in compliance with EC directives.


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During the past few years, our business absorbed and digested state-of-the-art technologies the two at home and abroad. Meanwhile, our firm staffs a group of experts devoted to your development of Reasonable price Glass Loader - Automatic cutting line automobile glass – Fuzuan, The product will supply to all over the world, such as: Finland, Oslo, belarus, Our production have been exported to more than 30 countries and regions as first hand source with lowest price. We sincerely welcome customers from both at home and abroad to come to negotiate business with us.
The company can keep up with the changes in this industry market, product updates fast and the price is cheap, this is our second cooperation, it's good.
5 Stars By Beryl from Sheffield - 2017.08.15 12:36
This is a reputable company, they have a high level of business management, good quality product and service, every cooperation is assured and delighted!
5 Stars By Naomi from Luxemburg - 2017.08.28 16:02